Whether the web tension control is stable will directly affect the quality of the product. If the tension is insufficient, the coil materials will drift during operation, and the finished paper will be wrinkled after slitting and rewinding. Web tension controller refers to the instrument which can permanently control the tension of the coil materials when conveyed on the machine. This controller must be effective for any speed of the machine, including machine acceleration, deceleration and uniform speed, even in the case of an emergency stop. It should also be able to ensure that the slit is not damaged.
Why Choose Web Tension Controller?
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After the mask machine is equipped with the web guide system, the production speed can be increased to 500 pieces/minute, and the N95 (KN95) mask machine can be increased to 3000 pieces/minute. It can perform differential and swing by tracking the edge of the working coil materials. It supports EPC which is the abbreviation of edge position control and LPC, the abbreviation of line position control, with ultra-thin melt-blown cloth custom sensors and adjustable tension.
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The masks are regarded as a key resource for the prevention and control of the epidemic. At present, masks are in huge demand all over the world. Arise web guide system can reduce the waste of raw materials and the shout-down of mask machine, improving the production efficiency of the masks, thereby effectively solving the shortage problem of the masks.
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Arise is an audited, leading web guiding system manufacturer in China with a professional R & D team. Using the high precision web guiding equipment supplied by Arise can ensure continuous and accurate edge position control of coil materials in various production processes.
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Coil materials refer to long-sized continuous materials such as paper, film, sheet, non-woven fabric, metal foil, silk, thread, etc. In the process of uncoiling, technological processing, winding, etc, deviation of the coil materials may occur, due to the deviation of the coil itself or the processing machine. The W500 all-in-one web guiding system provides a solution to reduce the occurrence of such situations. The system always tracks the position of the coil material during the production and makes corrections in real-time.
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Among the web guide machines, Arise web guide system for the mask machine is easy to operate and install. With the system, the maximum speed of mask machine can reach 500 pieces/minute, and the maximum speed of N95 (KN95) mask machine can reach 3000 pieces/minute.
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Mask machine is a multi-layer non-woven cloth through hot pressing, folding forming, ultrasonic welding, waste removal, ear and nose welding procedures to produce a variety of masks with certain filtration performance. In the production of masks, multiple layers of materials should be neatly fitted together, otherwise there will be waste products or even stuck machines. The all-in-one web guiding system manufactured by Arise can realize multi-layer material alignment, double the speed, free of waste in the refueling process, and no machine sticking.
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An active web guiding system is composed of a sensor, an actuator, and a controller. The web guide actuators are used for the fast response to the changes in the web edge position.
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Arise is an audited, leading web guiding system manufacturer in China with a professional R & D team. Arise can provide advanced web guide sensor for continuous and accurate edge position control of coil materials.
AE400 CCD Image Sensor
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Arise is one of the leading web guiding manufacturers in China, which can provide advanced high-precision web guide controller with simple operation, high reality and professional service.
S800 Web Guide Controller
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Arise is a professional web guiding system manufacturer in China and Arise web guide can ensure continuous, precise control of various coil materials in various production processes. With the high-performance automatic web guide controller, it can ensure that the material will not deviate from the correct position and reduce the waste to a minimum.
N180 Web Guide Controller
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Web tension control is most commonly used in the processes of unwinding, intermediate, and rewind. Web tension should be controlled in the rewind and unwind and the coil materials must be controlled under certain tension in each process, which ensures the production process can be carried on correctly.
Web tension as a process value is measured and controlled to protect machines and machinery and leads to improved productivity and product quality. The tension that is too high can cause damage to deflector rolls and roller bearings, resulting in the unplanned machine stops, stretching of the web, change in the width, and ultimately snapping of the web. There are a number of high-performance systems available today that use digital tension electronics to provide tension measuring options and performance superior to older technology. Newer technologies that use a measurement principle based on the magnetoelastic effect are not contingent upon physical movement or deformation, providing the sensitivity of load cells with extraordinary tolerance to overloads and virtually no built-in limit to the number of load cycles.
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